Product Introduction
1060BSE, automatic embossing die cutting machine ,which has up to 580 tons of pressure, coupled with 12 independent heating temperature zones, makes the processes of heat embossing, heat male and female embossing and heat indentation to be done easily, which is the prefect combination of temperature and pressure.
Embossing
Embossing
Embossing
Embossing
Parameters
Model 1060BSE

Max. sheet size

1060×760(mm) 

Min. sheet size

400×350(mm) 

Inner chase size

1080×770(mm) 

Max. die cutting size

1060×745(mm) 

Min. gripper margin

9-17 mm 

Cutting rule height

23.8 mm 

Min. Width of double cuts

5 mm 

Max. die cutting pressure

300 ton 

Max. mechanical speed

9000(s/h) 

Designed max. mechanical speed

9500(s/h) 

Max. pile height at feeder

1800 mm 

Max. pile height at delivery

1520 mm 

Stock range

Cardboard: 80-2000gsm

corrugated board: ≦4mm 

Main motor power

15 kw 

Total power required

26 kw 

Machine dimension

10298(L)×5857(W)×2657(mm) 

Weight

22 ton 

Mechanical details
Feeding Part
 

Non-stop high-speed paper feeding department

Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper

Adjustable air suction tube, suction head and air distribution valve super hard alloy treatment

Three feeder head anti-collision devices

Horizontal paper parting and blowing device

The main and secondary stacking paper table does not stop alternately, and feeder non stop operation

Feeding Part
 

Main feed pile mechanical left and right trimming device

The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feeder

Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping

Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper

Germany BECHER brand vacuum pump

Conveyor Part
 

The four front gauges can be adjusted individually

Paper pressing device, more smoothly to bend paper to the front gauge

Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements

Side gauge, front gauge paper photoelectric detection

Paper arrives before the gauge, slow down the function of paper

Ultrasonic duplex detector

Conveyor Part
 

Import paper conveyor belt and stainless steel conveyor plate

Pneumatic lifting device for feeding frame

Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part

PLC and electronic CAM control the timing of the whole machine

Paper is not in position to force paper clamping and tooth opening device

Die Cutting Part
 

Nodular cast iron main body and left and right wall panels and upper platform, lower platform

Variable speed worm gear transmission mechanism, short die cutting stroke, large moving Angle, is conducive to multi-plate small connecting point high-speed operation, high production efficiency, not easy to loose version

Imported worm gear, worm with 40CR crankshaft

Rotary device for die cutting bottom plate and cutter template

Automatic lubricating oil cooling and lubrication system in main transmission box

Imported torque limit overload protector

Die Cutting Part
 

Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys

The whole set of imported anodized aluminum alloy the gripper bar and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the gripper bar adopts adjustable gripper bar structure

Gripper bar drive chain is equipped with independent lubricating oil device

High precision imported paper gripper bar transmission chain

Import main drive chain

Die Cutting Part
 

Imported intermittent divider

Main drive inlet pneumatic clutch brake device

Japanese SMC pressure detection device, pressure is too low alarm

The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface

15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time

Die Cutting Part
 

Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment

Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation

Siemens brand main motor drive

Machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil

Equipped with air storage tank to ensure the stable air pressure

Stripping Part
 

Upper stripping transmission mechanism

Upper stripping frame lifting device, you can choose whether use stripping function or not

Upper stripping frame adopts pneumatic fast lock device

Pull-out drive mechanism with quick locking function for middle stripping frame

The installation of the middle stripping frame adopts the center line quick positioning installation mode, so that the operator can quickly install the middle stripping frame and improve the efficiency of changing the board

Center positioning method is adopted for the lower stripping frame

Stripping Part
 

Lower stripping frame transmission mechanism

Funnel type waste collection device

High efficiency and smooth CAM movement curve drives large moving Angle stripping and full stripping tools to ensure waste removal (even small waste) at high speed

Stripping frame with digital display trimmer

Stripping gripper positioning device

Delivery Device
 

Quick lock system for parting tool

Trimmer with digital display

Product tool center positioning system

Pneumatic lifting device for upper frame of product

Pull-out full clean waste products on the frame, fast version change, easy to operate

Delivery Device
 

Automatic paper laying counting device

Automatic non-stop paper receiving device

Automatic discharging device can meet the European standard 1200*800mm tray

Insert sucker device, automatic selection according to paper size

Constant leveling system (NTC), the top of finished products may warpage unevenness after stacking, can adjust the top surface height of finished products to increase or reduce the pressure

Delivery Device
 

Automatic transfer device for stacking paper pallet

Waste edge conveyor

Non-stop sampling device

Servo driven damping brush

Electrical Part
 

Siemens PLC control system

The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen

Adopt relays and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts

Adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

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