Product Introduction

LH-S1050DFS, double units, which can finish foil stamping die cutting and stripping processes in one pass. It is equipped with 3V+2H independent foil feeding system, which not only ensure the stable and accurate delivery of aluminum foil at high speed, but also control the foil feeding error within 1mm, greatly save the foil. 12 independent heating zones control the heating system accurately, and keep the heating process stable.

The Job You Can Realize In One Pass As Below:

1. Deep Embossing+Hot Stamping+die-cutting+Stripping

2. Deep Embossing+die-cutting+Stripping

Embossing Foil Stamping
Embossing Foil Stamping
Touch Film Hot Stamping
Touch Film Hot Stamping
Parameters
Model S1050DFS
Max. usable paper size 1050×750mm
Min. usable paper size 400×360mm
Max. die-cutting size 1040×720mm
Max. hot stamping size 1040×720mm
Max. embossing size 1040×720mm
Gripper edge blank 8~17mm
Inner size of plate frame 1080×745 mm
Paper spec Paper jam 60~2000g/m²
Accuracy ≤±0.075mm
Gen. hot stamping precision ≤±0.075mm
Holographic positioning hot stamping precision (Opt) ≤±0.20mm
Max. working pressure (Opt.) Pressure added weight ①680T ordinary type ② 320T (optional 680T)
Max.mechanical speed 7500 sheets/hr
Max. paper stackheight for feeding (incl pallet) 1900mm
Max. paper stackheight for collecting (incl pallet) 1700mm
Max. gold foil diameter Φ250mm longitudinal    Φ200mm horizontal
Heating Zones 12 zones, 0-200℃ Adjustable
Al foil width 20~1050mm
ElectrochemicalAl foil feeding system of Unit 1 3 Longitudinal+2 Transverse (Vertical6-axis holographic positioning hot pressing function optional)
ElectrochemicalAl foil feeding system of Unit 2 3 Longitudinal+2 Transverse
Main motor power 30KW
Full load power 75KW
Air source req. 0.6~0.8Mpa;>1m²/min
Overall size of machine 10000×6300×2860 mm
Total machine weight ≈39T
Mechanical details
Foil Stamping
 

The driving gear ensures high speed of die cutting together.

Die Cutting Section
 

The die cutting frame can prevent the die cutting plate from drooping or separating effectively.

Electric pressure regulation, Japanese Omron pressure control system, with higher accuracy.

Honeycomb plate using casting material, low coefficient of thermal expansion, not easy to deformation.

Quick Changed Foil Device
 

Full-width longitudinal foil feeding system allows simultaneous longitudinal and lateral foil stamping, reducing foil consumption and saving foil replacement time.

Both longitudinal and lateral directions are equipped with foil separation air blowing devices, suitable for large-area foil stamping.

Rewinding Device
 

Alarm triggers if foil length is less than 6m; computer-controlled foil monitoring system displays remaining and used foil lengths.

Equipped with a 3-axis independent foil feeding system, ensuring foil feed error is controlled within 1mm, significantly saving aluminum foil. It provides more stable tension, offering effective assurance for high-speed, stable, and accurate foil stamping.

There has brush rewinding foil function. And it has equipped with a re-coil collection waste foil device. The buffer force prevent the foil from broken.

Display Screen
 

Control the quality of the product, you can adjust the Zone temperature and some other operation from the display screen.

Plates Quick Change Device
 

Shorten the time for changing Plate, Improve the production 
efficiency.

Stripping Part
 

Triple-linkage waste stripping device with harmonious, precise and powerful movements can effectively clear various irregular waste materials.

Gas-spring safety door ensures operational security.

The waste discharge device adopts cam drive for smooth and reliable operation.The stripping die moves on linear bearings, and the upper and lower die frames re completely identical. When the stripping function is not required, the paper stripping action can be disengaged and paused.

Paper Feeding Unit
 

Four suction nozzles and five moving nozzles and all the nozzles are adjustable separately

Adjustable side lays (one set in each side)

Automatic lifting device driven by double speed motors in paper table is to lower the labor intensity and improve the productivity

Paper Feeding Unit
 

Paper presser and front lay ensure the paper pushed into die cutting unit smoothly.

Touch roller device give more time for the operator feeding the paper, lower the work intensity.

Die Cutting Unit
 

Worm and worm wheel is made by high grade wear-resistant material and machined by high precision machine tool to ensure long service life.

Die Cutting Unit
 

Key components (crankshaft, worm screw, worm gear, toggle lever shaft) are made of imported high-grade alloy steel and hand-finished.

Die Cutting Unit
 

High precision intermittent device, high torque pneumatic clutch ensure running stable and reliable.

Die Cutting Unit
 

Pneumatic together with mechanical plate locking ensure the safety of plate locking.

Transferring Unit
 

Unique Pressing Transferring Unite, the board are transferred under pressure from the roller. And it avoid the crash between the roller and board.

Transferring Unit
 

Side lay has two functions, pushing and pulling which can be adjusted according to the board.

Electrical Unit
 

PLC controls the operation of the whole machine and the fault monitoring system

Advanced European and American national safety standards (CE standards) are adopted for electrical components and electrical circuits.

Delivery Unit
 

Pneumatic sampling device ensure the safety of operator.

Automatic lifting of delivery platform

Paper full early warning device

Delivery Device
 

7 Imported gripper bars, each with 10 high-precision steel gripper jaws and corresponding gripper pads

Delivery Device
 

Gripper bar drive chain tensioner buffer device

Lubrication System
 

PLC-controlled automatic main chain lubrication system. All the key moving part, chains and touch points are lubricated automatically by central oil pump.

High stack receiving section
 

The auxiliary delivery unit uses a curtain-style up/down switching mechanism, greatly facilitating operation and making it particularly suitable for small-format multi-up products

Uses segmented adjustable brushes and paper flattening air blowers to stabilize finished products in the delivery section

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